Notching at saw cutouts

The goal: notched cutouts in doors

Finished cutouts before the final painting.

Pay attention to safety! Insertion milling BGHM

Sawing with emerged saw blade may only be performed by experienced professionals. Link see below.

Cutouts with insert saws

The cutout is made on each side with a saw cut in the plate by insertion sawing. Observe safety!

Separating out the inner part

After sawing, the inner part is held by bars in the inner corners. These are cut through.

Rest in the inner corner

After sawing, the inner part is removed. A residue remains in the inner corner.

Notching in the cutout

The residual webs in the inside corners are removed with the notcher. To avoid cracks, the panel is notched from both sides.

Notching on all 4 corners of the cutout

The moving part of the notcher is slowly guided from top to bottom without jerking.

Inner corner notched after saw cut

The saw cuts were created on an Altendorf sliding table saw. The rest in the corner was removed with the notcher.

All 4 inner corners are notched

For this purpose, the notcher was placed at each corner.

Finish in the inside corner with the pry bar

If a hint remains, it can be easily scraped off with the chisel.

The notched and pre-painted inner corner